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Cutting center
Cutting center
Mayer (Felder Group) builds horizontal pressure beam panel saws for wood, plastics and metal processing. The Kappa Automatic range (80–140) specializes in wood and panel materials, while the Advanced Line (100–250) cuts aluminium, non-ferrous metals and plastics. Asamer is an authorized Mayer dealer for CZ, SK and HU with on-site service and spare parts.
The Mayer kappa series comprises horizontal panel saws specifically developed for cutting wood-based materials. From the compact kappa automatic 80 as the entry-level model to the flagship kappa automatic 140 with 4,300 mm cutting length and industrial performance level, the series offers a solution for every business size and throughput requirement. All kappa machines feature heavy steel construction that ensures low-vibration operation and the highest repeat accuracy. The automatic pressure beam and steel material pusher enable single-operator use and lower labour costs. The continuously variable feed speed from 5 to 100 m/min is among the highest on the market and secures fast cycle times in series production. All models are compatible with Ardis cut optimisation software for automated cut calculation, waste minimisation and digital order processing. The kappa series processes chipboard, MDF, HDF, plywood, multiplex, blockboard and solid wood. Typical application areas include joinery shops, furniture manufacturers, interior fit-out companies, timber traders and industrial manufacturing operations. Asamer is the authorised Mayer dealer for the Czech Republic, Slovakia and Hungary and offers consultation, demonstration, delivery, commissioning and after-sales service for the entire kappa series. Contact us for personal advice and a tailored quotation.
All kappa models share the same core technology: heavy steel construction, new saw carriage with cutting direction against the fence, dual measuring system for maximum repeat accuracy and ergonomic 24-inch control panel with Windows-based software. The feed speed from 5 to 100 m/min is continuously variable and allows adaptation to different wood-based materials.
The kappa automatic 80 offers 80 mm cutting height and 3,200 mm cutting length as the entry point. The kappa automatic 100 extends to 100 mm with modular cut optimiser. The kappa automatic 120 delivers 120 mm and 3,800 mm cutting length. The kappa automatic 140 is the flagship with 140 mm cutting height and 4,300 mm cutting length for industrial series production.
The kappa series supports Ardis cut optimisation software, which automatically calculates the most efficient cutting patterns, minimises waste and enables seamless digital order processing from office to machine. This is an essential building block for digitalisation in wood processing operations.
The Mayer Advanced Line is a series of horizontal panel saws specifically developed for processing aluminium, non-ferrous metals, plastics and composites. The series ranges from the proven advanced line 100 with 18/24 kW motor to the strongest panel dividing saw in its class, the advanced line 250 with 55/75 kW motor and 860 mm saw blade. Every model has been optimised for vibration-free, burr-free cuts in demanding materials. The low feed speeds from 0.2 m/min are crucial for clean cut edges in aluminium and sensitive plastics, while speeds up to 60 m/min enable fast throughput with softer materials. All Advanced Line models feature the Dual Servo Drive system with two independent servo motors for absolute positioning accuracy. Higher models offer PC control via touchscreen, programmable correction curves and the patented Lamella Screen for optimal extraction. The advanced line 160 turn extends the possibilities with an automatic 90-degree turning unit for double-sided processing in a single pass. Typical application areas include facade construction, sign making, plastics processing, aluminium stockholding, transport construction and industrial manufacturing. Asamer is the authorised Mayer dealer for the Czech Republic, Slovakia and Hungary and offers the entire Advanced Line with comprehensive consultation, project planning, installation, training and after-sales service.
The Advanced Line processes aluminium in all alloys and forms (solid material, composite panels, profiles), non-ferrous metals such as brass and copper, and all common plastics from acrylic glass to PVC to high-performance engineering plastics such as PTFE and PEEK. Glass-fibre and carbon-fibre reinforced composites are also cut precisely.
The advanced line 100 (18/24 kW, 100 mm) is the classic. The advanced line 130 (24 kW, 130 mm) offers integrated extraction and Dual Servo Drive. The advanced line 160 (35 kW, 160 mm) is the award-winning version with PC control. The advanced line 160 turn adds the 90-degree turning unit. The advanced line 200 (43 kW, 200 mm) is designed for large formats up to 5,600 mm. The advanced line 250 (55/75 kW, 250 mm) is the strongest in its class.
The Dual Servo Drive system is the heart of the Advanced Line and uses two independent servo motors for absolute positioning accuracy. Programmable correction curves allow automatic compensation of material-related deviations. In combination with the double pressure beam and laser measurement, the Advanced Line saws achieve a cutting accuracy that is unmatched in the industry.
Mayer's industrial solutions go beyond individual panel saws and encompass custom-built angle cutting systems for fully automated production lines. These systems are individually configured to customer requirements and integrate longitudinal and cross-cutting capacities in a continuous system with automatic material flow. Panels are fed in, cut longitudinally, automatically rotated by 90 degrees and then cross-cut without any manual intervention required. The application possibilities cover all materials also processed by the individual machines of the kappa and Advanced Line series: wood-based materials, aluminium, non-ferrous metals, plastics and composites. The industrial solutions are designed for integration into existing ERP and production systems and support digital order processing, automatic cut optimisation and Industry 4.0 concepts. The ROI of an angle cutting system results from dramatically increased productivity, reduced material waste through optimised cutting patterns, lowered staffing costs through automation and consistently high cut quality even in multi-shift operation. Mayer angle cutting systems are used worldwide in the furniture industry, facade construction, aluminium and plastics processing, and automotive supply. Asamer is the authorised Mayer dealer for the Czech Republic, Slovakia and Hungary and your contact for planning, configuration, installation and operation of your individual industrial solution. We analyse your production process, develop a tailored concept and accompany you from project planning through commissioning and beyond.
Mayer angle cutting systems are fully automated cutting installations that combine longitudinal and cross cuts in an integrated system. Panels are automatically fed, cut, rotated by 90 degrees and cut again. The configuration is individual based on material needs, format and throughput.
Full automation of an angle cutting system dramatically increases throughput, reduces staffing to a minimum, eliminates operator errors and lowers material waste through automatic cut optimisation. Consistently high cut quality regardless of operator and the possibility of multi-shift operation are further decisive advantages.
Mayer angle cutting systems are prepared for Industry 4.0 concepts. Seamless ERP integration, digital order processing and automatic cut optimisation form the foundation for a connected, transparent and efficient production. Production data is captured and analysed in real time.
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